MUSIBATTY

Sand   Cast

9/4/2015

 
This week I took a sand casting course with the amazing jeweler Jesse Bert, at my dear friend Cristina Celis's studio in Mexico City. Sand casting is an ancient method that uses sand as a mold material to cast metal. It is used to reproduce everything: from car parts, to statues and bells. 

I took the course because I want to make jewelry with more volume, and this simple method lets you reproduce any piece made of a hard material and cast it into metal. The results were not what I expected. Some of my pieces came out with holes, sunken areas, or missing parts. I was disappointed at first but soon realized that these accidents enriched the piece, if I was willing to work with them. My first sand cast ring is now among my favorites.
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We used Delft red sand as a mold material.
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We imprinted the original piece into the Delft sand,
that was tightly compacted inside a two part cylinder. 

We used a thin metal bar to poke holes and let air circulate 
so the molten metal can flow freely into the mold. 
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We heated pieces of silver with a torch until they became molten.
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We poured molten silver into a hole in the sand that reached the center of the piece that was being reproduced.
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An example of a student's first cast piece.
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My first sand-cast ring. 
The roughness gives it character.


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